SOY INKS AND ADHESIVES: COST SAVINGS AND ENVIRONMENTAL ASSURANCE

For over 70 years, common wood products such as plywood have used soy-based adhesives. With the introduction of urea-formaldehyde and phenol-formaldehyde resins in the late 1930s, increased water resistance and lower costs were realized compared to older soy products. Increased prices for petroleum-based products, environmental concerns and human health issues have prompted demand for a renewable feedstock, causing a resurgence of interest in the development of new soy-based products for the wood adhesives industry. This led USB to fund research studies developing soy-based adhesive alternatives.

Continued development and adoption of soy-based wood adhesives have cost-saving advantages and increased environmental benefits across various lumber products, including wood panel products (plywood, veneer, oriented strand board, particleboard and medium-density fiberboard), engineered lumber, green framing lumber and wood pallets.

Soy Flour – Finely ground soy flour can be combined with other commercially available resins such as phenol-formaldehyde and ethylene discarnate to form wood adhesives, generally by dissolving soy flour in a sodium hydroxide solution. Variations in formulations will result in a wide range of strength, drying and adhesive properties. Additional research will determine the limits of these mixtures and test the performance of resulting products. Early evidence shows promising economic benefits with no discovered problems in performance. Normally these adhesives are for use in the production of wood panels.

The move toward soy flour offers a safer alternative to using formaldehyde in plywood adhesives. In fact, the World Health Organization’s International Agency for Research on Cancer (INARC) has designated urea formaldehyde as “carcinogenic to humans.”

Currently, Hercules, Inc. offers a Kymene/soy flour adhesive for use in hardwood plywood and particleboard manufacturing. Kymene is a water-soluble product that has been used for over 40 years to add wet strength to tissue and other paper products.

The Kymene portion of the adhesive, a range of polymer products, is combined with soy flour, obtained from a different source, on-site by end users in ratios specific to the function required. Cost comparisons for the Kymene/soy flour adhesive technology are expected to be equal to current urea-formaldehyde-based adhesive technology. Researchers are optimistic that Kymene/soy flour adhesive technology will also be cost-competitive against various other formaldehyde-based adhesives.

While research continues to determine the limits of these mixtures and to test the performance of resulting products, early appraisals show promising economic benefits with no discovered problems in performance.

Soy ink recently celebrated 20 years of use in newspapers throughout the United States. Currently, over 90 percent of the America’s 1,500 daily newspapers use soy ink in their presses.

Soy-based ink and coating successes in specific markets include:

Soy inks – Soy ink is beginning to move beyond newspapers as the Battelle Memorial Institute in Columbus, Ohio, has worked with the Ohio Soybean Council (OSC) to develop a soy-based toner for copy machines and computer printers. Battelle and OSC have perfected the science and are currently working with potential marketers to bring the product to consumers. Work continues with other research agencies regarding the possibility of soy ink in pens and other writing applications.